Production Proces

High Fermentation

All ales we produce are highly fermented ales. This means the ale is being fermented on a temperature between 18° and 30°. This causes the production of more aromacomponents then in beers of low fermentation which leads to a richer and taste and aroma. Exceptions are the Kriek and the Cuvee who are ales of mixed fermentation. This means they combine the high fermentation and acidification of Flemish red-brown ales with the wild fermentation trough blending the ale with Lambic from the Pajottenland-region.

The brewing is based on infusion for the mash and direct fire is used for the boiling. The traditional methods all Belgian brewers used before for the introduction of pilsner beers at the beginning of the 20th century.


Unfiltered

We don’t filter or centrifuge our ales during the brewing process. Filtering or centrifuging makes the ale clear but it also filters out many taste components. We clear our ales in a natural way trough longer lagering.


Unpasteurised

Pasteurisation is a technique often used to make sure the taste of a beer doesn’t change anymore after sending it out. Disadvantage is that, like with filtering and centrifuging, part of the taste goes lost. We want to keep the taste intact until it’s reaches the consumer so we never pasteurize our beers during the brewing process.


The use of hop flowers

In the past, only hop flowers where used to give taste to beer. In the same manner as wine get’s its taste from the kind op grapes that are used to make it, beer get’s its taste from the kind of hops that are used to make it. But there are some disadvantages to the use of hop flowers:

  1. A bad quality of this expensive ingredient quickly leads to bad tastes in the beer. You always have to make sure you are using the best quality.
  2. The prices can swing up and down every year.
  3. The hops have to be cooled to keep them good for the whole year, which makes it even more expensive.
  4. As it is as seasonal product, one can only buy once a year, so you always buy short or too much. If you haven’t got enough, you can’t keep brewing, if you’ve got too much, you’ll have to destroy what’s left.
  5. Working with hop flowers takes a lot of cleaning as the hop flowers stick to everything they can after the cooking. Because of this fully automatic production is impossible.

For all these reasons, only very few breweries still use hop flowers in the production of their beers. Hop extracts are easier, cheaper, can be kept longer and don’t bring as much as cleaning with them as hop flowers.
But as we aim for the highest quality possible, we use high quality hop flowers from the Poperinge-region for all of our beers. An extra is that hop flowers give a texture and complexity to the beer, that can’t be matched by beers made with extracts. The two hop varieties we use most are Hallertau Mittelfruh and Brewers Gold although Challenger and Saaz are used as well.


Refermentation in the bottle

Beer is a living product! By adding a little bit of new sugar and yeast while bottling and the keeping the beer warm for 2 weeks after the bottling, we start a refermentation in the bottle.
Because of this a natural saturation of CO2 gives the beer a nice, foamy head. This method, also used for the production of champagne, gives a finer texture to the foam then artificially saturated beers (ales without refermentation in the bottle). Also the beer, because it’s still alive, can be kept much longer and get’s a natural taste evolution in the bottle. This way, the time you taste the beer and the conditions the bottles are kept under will influence the taste.
A small yeast residue shows that we use this technique for all of our ales. It’s up to the consumer tot decide whether to pour this residue (which contains loads of vitamins and minerals) with the beer.


The production method of the Kriek

The original method for producing fruit beers is nearly always based on the fermentation of sour cherries (type north cherry) on beer that has already been acidified. This can be done by adding Lambic or by exposing the beer to small amounts of air, as it is done by keeping the beer in wooden barrels for red and old, brown ales. For our Kriek, both methods are being used. First acidification by exposing the beer to air, and after the fermentation with cherries by mixing the beer with Lambic from Brussels. For the Cuvee the same process is being used, but without adding the cherries to the beer.